The design flexibility is what defines custom boxes. They can be made in any shape or size and printed with any shade of color, finish, or graphics. This level of customization is what sets them apart from standard packaging, which allows brands to tailor them as per their requirements. Custom corrugated boxes are no different, after all, the customization is in the name.
There are various techniques that can be used to print these boxes, which include offset and digital printing. Different methods have distinct use cases, for example, offset is used to print large volumes because it is quite expensive in short runs. This article will detail the different types of printing techniques so businesses can design their ideal custom printed corrugated boxes.
Different Techniques to Print Corrugated Boxes
Packaging plays a vital role in branding and customer experience. Custom boxes are nothing if not designed for an enhanced buyer experience. A box is a blank canvas for businesses for creativity and brand messaging.
The choice of printing method is an important aspect when it comes to firms trying to stand out in an increasingly competitive market. As the tech has advanced, the printing options have expanded, with each offering unique benefits. The following are the different printing techniques to help you find the perfect fit for custom printed corrugated boxes.
Flexography
This method is quite popular, especially for printing corrugated boxes. The technique uses flexible relief plates that are made from rubber. The reason it is so popular is because of its large product runs, which means that it is very cost-effective when brands have to print boxes in large quantities.
On top of that, the ink dries quickly, which allows the printers to imprint in high volumes while maintaining their color consistency. The color shade for the first box printed will be the same as the 500th one.
Furthermore, this particular method of printing is quite versatile, as it can be used for a variety of corrugated materials. This alone makes this technique a perfect match for businesses that want to use packaging that can resist the rigors of shipping, handling, or retail markets, all the while showcasing their brand and product with eye-catching designs.
However, this does not mean there are no drawbacks at all to using this technique. The initial setup is costly, as creating plates for the prints requires a hefty investment, which makes it a bad choice for short printing runs.
While flexography has a pretty good color range, it falls short of matching the vibrancy and intricate details that other methods, like digital printing, offer. Despite that, for brands who intend to imprint designs on a large quantity of custom corrugated boxes while maintaining uniformity across the entire batch, Flexography remains the perfect choice.
Digital Printing
Just by reading the name of the technique, many of you might’ve understood that it is similar to those digital printers at home. There are no plates involved in this method, as the design is printed directly onto the box from a digital file.
This method is very economical and effective for short printing runs that require a quick turnaround. The reason it is cost-effective is that there are no plates to set up, which allows brands to print their designs without having to worry about the price.
Another benefit of digital printing is its quality. It can imprint high-resolution images and has a wide range of colors. On top of that, since there is no plate involved and the designs are printed directly on the box, this makes this technique quite flexible. This flexibility allows for quick or last-minute changes in design, which makes it the best choice for seasonal promotions or personalized designs on corrugated boxes.
Like the other methods listed in this article, digital printing has limitations of its own. The cost of printing per unit is very high for a large run compared to other methods, like offset printing. On top of that, it can print designs in select types of corrugated materials, and the size of the imprint can’t be too big. With that being said, to print medium to small batches where speed, creativity, and quick customization are vital, this technique is the perfect choice.
Screen Printing
Screen printing is a classic method that brings a unique flair to corrugated boxes. Instead of using plates, it relies on stencils and a mesh screen to transfer ink. The beauty of this technique lies in its ability to produce bold, vibrant colors. If brands want their design to pop, screen printing can deliver that striking impact.
Creating a stencil for each color is quite simple but requires the user to be careful. This method excels with thick inks, making it possible to achieve textures or metallic finishes that really catch the eye.
However, it’s not without its quirks. The setup can be costly, and if your design involves multiple colors, it can become time-consuming. Also, for intricate details, it might not be the best choice. The limitations in fine print can be a drawback if you’re after photographic quality.
Yet, there’s something special about screen printing. It offers a tangible, artisanal quality that some brands crave. If you’re aiming for a straightforward design with a distinctive finish, this method can be a great fit. It captures attention and creates a lasting impression, perfect for those looking to leave their mark.
Litho Laminate
This method of printing is as interesting as it is unique. It combines lithographic printing with the lamination process, hence the name Litho Laminate. How does this work? Well, the design with all of its vibrant colors and eye-catching visuals, is printed on a substrate, which is then laminated on the corrugated box.
The benefit of using this technique is its exceptional print quality. It can imprint rich and vibrant colors with intricate designs. It is particularly suitable for brands and goods that require a premier look and feel. Labels that want to convey a sense of luxury often use litho laminate.
Again, like the other techniques we discussed here, it has its limitations. The cost of printing per unit is quite high due to the use of excess material and additional lamination steps. On top of that, the delivery of the batch also takes time as the printing method requires careful execution, which increases the time of completion.
To Wrap Up
There you have it; the top printing techniques for custom printed corrugated boxes for a personalized and exceptional look. From flexography to litho laminate, each method has its benefits and drawbacks, which makes them useful for distinct use cases. The former is best for large print runs but has a high initial setup cost, while the latter is good for small batches.
If you are looking for a reliable packaging partner that can make your packaging dream a reality, then Packagingmania is your only choice. We offer cheap and customizable boxes made from quality materials. For more information, visit our website and get a quote for your ideal product packaging.
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