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The Ultimate Guide to Packaging and What is Inside a Custom Cartridge Packaging

The Ultimate Guide to Packaging and What is Inside a Custom Cartridge Packaging

A Little History

The idea behind this invention was to replace nicotine-based smoking with electronic cigarettes. The first invention was made in America by scientist Herbert A Gilbert in 1963. Gilbert aimed to create a nicotine-free flavored vapor.

There was no commercial intention, but only the reason behind it was doctors warned people about the dangers of nicotine.

The reason was that almost 50% of American men and 44% of women were smoking. The first idea consisted of a battery-operated e-cigarette that was bigger and non-rechargeable.

For almost 40 years, this invention was dumped. Then Hon Lik, a Chinese pharmacist who also worked in Agri research. Unfortunately, Hon's father died from lung cancer and was also a cigarette smoker.

So, he started looking for alternatives to quit smoking cigarettes. Hon found ways to extract suitable flavored liquid and used the same method to heat the coil to smoke as Gilbert used earlier. Hon's Vape was registered and available in 2004.

Nowadays, vaping or electronic cigarettes have become the most popular smoking method. This industry evolved because no THC is included in vape liquids, or harmful chemicals in regular cigarettes.

4 Parts Included in a Vape

  • Tank
  • Dip Tip
  • Battery
  • Coil

A tank in a vape is a container that holds extra vape liquid and then transforms that liquid into the coil next to it. On the other hand, vape cartridge packaging is the most important for keeping the vapes safe.

A Dip Tip is a tiny opening to drop e-liquid into the Vape; it increases the reusability of the Vape. It would be best to buy e-fuel separately and then fill the e-liquid through a dip tip to start smoking again.

A lithium-ion rechargeable battery is installed in vapes to power its coil to operate the Vape. The battery is also a reusable part of the Vape; you need to recharge the battery close to the end.

The coil is the most critical part of the Vape as its function is to heat the vape liquid with the battery's power and let you smoke with pleasure.

How Vape Work?

An e-cigarette or Vape may look complex, but its functionality is straightforward. Since you know about all the parts of a vape now, let's see how they work perfectly together.

When you press a button to turn the device on, the battery starts powering it. The electric current provided by the device goes to a coil heater.

This heated coil is inside a wicking material, and that material is soaked into your chosen flavor. When the coil starts heating due to electric current, liquid also heats up and produces fumes, or you may say vapes. The process continues until the device is off or the liquid is ended.

Types of Vapes

Thousands of flavors are available in the market these days; you need to choose a refill or cartridge according to your taste and enjoy the same Vape again.

There Are Three Main Categories of Vapes

  1. CigaLike
  2. MTL Classic kit
  3. DTL Sub OHM kit

Cigalike is the category that is most popular among beginners. It looks exactly like a regular cigarette that is included with disposable liquid filled.

Initially, when someone wants to quit traditional harmful cigarettes, they try this version that looks the same, and they can change to tobacco smoking anytime. Moreover, Cigalike is an inexpensive solution for smoking vapes.


Same cigarette feel

Low-Cost Solution

Very easy to use

Completely discrete

MTL Classic Kit is a vape that looks like a pen and has tanks to refill. You can choose any flavor from many of them available in the market.

MTL stands for mouth to lungs, which means this is the way or method of inhaling vapors. Dence liquid generates more smoke and long battery life than a cigalike. Its flexibility also includes a replaceable coil.


Simple and easy to use

More flavor than prior cigalike

Pretty Long battery

More Dense smoke produce

Sub Ohm or DTL kits are the standard size and come in many styles and sizes. With a larger rechargeable battery, this one lasts longer than all others. A refillable tank is also included in DTL kits.

Its name is direct to lung, i.e., DTL direct to lung. More experienced persons usually use these vapes; it comes with many customizations and more flavor options.

DTL produces heavy clouds of smoke, then a cigalike or pen vape. These are boxy-shaped and last longer than all other vapes available.

These kits are top-rated among experts that want to try different flavors and with customizations. Its square shape is a well-known, boxy, highly customizable design, meaning anything can be removed and replaced. These vapes come in very premium looks and designs.


Highly customizable

Dense fumes of vapes

A lot of variety to choose from

Vape Refills

These tiny glass bottles contain vape refill liquids of many tastes and flavors. These refills come in premium packaging to preserve their taste and ingredients.

These vape liquids come in many tastes, but the essential elements are almost identical. Liquid ingredients are mentioned below.

1-Vegetable Glecrene

Vegetable use was the primary research of Gilbert and Hon, and this is the extract of vegetable glycerine, also known as GV.

Almost 80% of the whole serum is packed in a refill tube. Glecrene is naturally extracted from fats and vegetable oils. It's approved as non-toxic to inhale because it's the alcohol of that plant. This VG has some water added to it.

2-Propylene Glyco PG

As you know, VG is 80% of the whole liquid, and the remaining is nearly a propylene glycol in your refill cartridge. Some liquids contain more PG; less VG. PG is an anti-freezing agent added to the vape liquid.

3- Flavours

The next thing in vape cartridges is a flavor that makes vaping more popular than tobacco smoking. There are thousands of flavors available in the market to choose from. This Flavour contains a minor part of the liquid.


The last thing added to vape liquids is nicotine to lower nicotine cravings and leave tobacco smoking quickly. Vape liquids do not contain any harmful THC present in regular liquids and are very dangerous for the lungs.

Final Words

Vapes got the market's attention, and its business is multiplying because people try to quit tobacco smoking as early as possible. As a result, many companies are involved in this business to produce vape liquids that are being consumed.

Vapes and cartridges are packed well in premium packaging for their safety and to grab market attention. Stampa Prints provides the best packaging and printing solution for vapes and vape cartridges.

If you want to start a new vape refill business or rebrand your existing one with excellent packaging, just visit their website for exciting designs and packaging solutions.

About the author

Guest Author

I share technology, business, and personal development insights as a guest author. With a background in computer science and tech industry experience, I offer practical tips and actionable advice to enhance skills and achieve goals. Whether it's optimizing productivity, improving mental health, or navigating the digital world, I'm committed to helping others succeed. When not writing, I explore new technologies, read about industry developments, or enjoy the outdoors.

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